TURBOCHARGER REPAIR
   
 

TURBOCHARGER REPAIR: THE COST-EFFECTIVE SOLUTION

Repairing turbochargers is an extremely cost-effective solution. In our special workshop, we have a modern repair line so that we can fix your turbocharger and dispatch it within 48 hours. Thanks to intensive quality control of the housing, unconditional renewal of the bearing parts and careful balancing, the quality of a repaired turbocharger  is comparable with that of a new turbocharger. Your benefit: the saving in costs is 30% and more compared with a new model, and you obtain a 1-year warranty on all repaired turbochargers. We also supply the accessories for the repaired turbocharger: the mounting set or if required the professional package ( Service Kit ) including mounting set and ancillary products.
grauer Turbolader in Seitenansicht von Turbo Mot nach erfolgreicher Instandsetzung

DIRECT CONTACT TO THE PROFESSIONAL:

+49 5246 83899-0
+49 5246 83899-99
info@turbo-mot.de
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Delivery address:
  TURBO·MOT GmbH
  Leinenweg 13 · 33415 Verl
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A TURBOCHARGER IS PURE HIGH TECH!

It achieves speeds of up to 250,000 revolutions per minute! Apart from that, it is subjected to tremendous loads and has to withstand large temperature differences: as the turbine is driven by a hot stream of exhaust gases, temperatures of 600 degrees prevail inside the turbine housing, with only some 100 degrees on the pressure-compressor side. Before the air enters the combustion chambers, it is cooled down by the intercooler.

Turbochargers only function well if the entire turbo motor system also functions properly. They react sensitively to a motor that is not functioning properly or to defective surroundings. Oil seals as well as oil feed and return hoses, engine pressure and ventilation must all be in perfect condition if the turbocharger is to function to the optimum. For this reason, turbocharger repairs should be left to professionals because we not only determine the reason for failure but also work to the highest quality standards in our repair lines.
 

A TURBOCHARGER REPAIR IS A MATTER FOR EXPERTS!

If your turbocharger is defective, it always raises the question as to whether it should be replaced or repaired. Your benefit from a professional turbocharger repair is the cost-effectiveness. You profit from our turbocharger experts and our specialist knowledge acquired over a period of more than 20 years, because we can recognize the cause of the defect from the type of damage. This is why we draw up a report for every turbocharger repair with information on the cause of failure for the turbocharger and also forward details to you on what should be checked, cleaned and renewed on the vehicle. This ensures that no repeated damage occurs to the turbocharger after it has been repaired.

SERVICES FOR YOU

  • Turbocharger test and fault analysis
  • Turbocharger repair
    • Dismantling and cleaning
    • Inspection and housing repair
    • Attachment of core assembly and final installation
    • Test run and balancing
  • Turbocharger exchange
  • Turbocharger upgrade

+ READ MORE

THE PROCEDURE FOR TURBORCHARGER REPAIR

REMOVE, PACK, AND
DISPATCH THE TURBOCHARGER

Remove all attachments from the dismantled turbocharger, such as: oil hoses, oil connection pieces, etc. Caution! The actuator/pressure sensor is not an attachment and must not be removed. Pack the turbocharger in a suitable cardboard box with sufficient padding. Print out and fill in the  Repair order. Place this inside the cardboard box, which you then send to our address.

Versand des Turboladers

EXTENSIVE TESTING
OF TURBOCHARGER

After receiving your turbocharger, we first test the adjustment and function of the boost control. Then the rotor part is supplied with hot engine oil at 80 °C at a pressure of 4.5 bar, as in the vehicle, and put through a test run. After the test run, any faults present in the turbocharger will have been identified.


Hände schütteln nach erfolgreicher Turbolader-Instandsetzung

REPORT AND COST ESTIMATE

After contacting you by telephone, the turbocharger is dismantled. During this operation, every component is observed, tested and measured before a report is drawn up. Our report contains important information on the cause of damage and details of what should be inspected, cleaned and renewed on the vehicle. After roughly 6 to a maximum of 24 hours you will receive details of the findings by phone and a precise final cost of repair.
As soon as you have given your approval for the repair, your turbocharger goes into the repair department.


Hände schütteln nach erfolgreicher Turbolader-Instandsetzung

DISMANTLING
AND CLEANING

The turbocharger is stripped down to its individual parts. All reusable parts are cleaned professionally in several processing steps in special washers and blast devices.
Zahnräder greifen ineinander wie eine gute Turbolader-Instandsetzung

QUALITY CONTROL
AND HOUSING REPAIR

Our technicians inspect all components for mechanical damage. We replace any damaged components with new spare parts. Our spare parts warehouse permanently stocks more than 1,000 spares for all common turbocharger models.
5 Sterne Qualität

CORE ASSEMBLIES
AND FINAL FITTING

We carry out the assembly in accordance with the turbocharger manufacturer’s guidelines – while observing the highest standards of quality and cleanliness.

TEST RUN
AND BALANCING

The exact balancing of the rotating parts of the turbocharger is the most important step in turbocharger repair. This takes place in a 3-step workflow: the first step involves balancing the rotor. Then comes the core section. As the compressor wheel is removed from the shaft once more when putting together the core assembly, the unit has to be rebalanced. After this, all turbochargers are inspected in the high-speed range – this means testing them under real conditions with speeds of up to 250,000 revolutions per minute. To test the sealing of the turbocharger, engine oil is added under pressure. A test record certifies that the turbocharger runs smoothly.

PHONE CALL AND DISPATCH

After completing the work on your turbocharger, we contact you by telephone or e-mail to inform you that your turbocharger has left our premises. With your turbocharger, you receive a proper invoice showing the VAT separately and, on request, our damage report as well. You receive 12 months’ warranty with unlimited mileage on the repaired turbocharger.

TEST REPORT

On request, you will receive a test report on the damage and cause of failure. If we find out that the damage was caused by foreign objects, we will advise you of this specifically, as this would be expected to damage a newly installed turbocharger.

ACCESSORIES

We also supply the accessories for the repaired turbocharger: Turbo-Mot supplies the required mounting set for all turbochargers. If you wish to play safe with the repair and replace all the critical ancillary products when you replace the turbocharger, our ready-to-install Service Kit including mounting set and ancillary products is just the right choice for you.
Münze fällt in Sparschwein, wenn man günstig Turbolader kauft

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